Production Process
All our production departments are well-equipped with the latest, machinery imported from Germany and England and Japan, and well-staffed with the expert technicians trained from our strategic joint venture network.

Raw Material Department
We believe that quality can only be achieved through quality raw material. As such, the best quality Raw-materials (S.S. Strips, Round Bars, S.S.Coils and S.S.Tubes) are imported directly from Japan & France and are subjected to composition and hardness testing through our in-house Laboratory in order to ensure that only the best materials are passed on to production departments.

Forging Department
The Company has its own Forging Section where Forgings are made through Drop Hammer process by seasoned operators using Dyes made of the best-quality imported D-2 Steel. The Forgings are later put through various processes like ring trimming, and acid cleaning / pickling by those well-versed in these processes before they are passed to milling department.

Milling Department
Our Milling / Machining section have best quality and imported Milling/Grinding Machines which are operated by the well-trained experts for good milling of the Scissors, ratchets, serration teeth, box cutting, and for all other related processes for ensuring exact perfection before filing. For this, top-quality imported cutters are used. The process of filing is carried out again by the trained professionals to ensure high standard of exactitude and precision.

CNC Machines
We also manufacturer some of our special product in CNC Machine to get high quality product. We are manufacturing some of our product in +.05mm Tolerance. We are using below CNC Machines & Software.

Machinery

CNC Machining Center
CNC Turning Macines
CNC EDM Wire
CNC EDM Micro Drilling
CNC EDM Electro Errosion
Laser Welding Machines
Laser Marking Machine

Filing Department
The process of filing is then carried out by foreign trained professionals in order to ensure high standard of exactitude and precision. We have an in-house Heat Treatment Department equipped with top-quality Vacuum Furnace imported from England, where qualified staff and engineers trained by the English Suppliers are engaged in treating the instruments in order to add strength to the steel and perfect the metallurgical composition for further processes.

Polishing & Grinding Department
The Electro-polishing and Grinding Departments are manned by seasoned workmen using imported Chemicals and best quality grinding wheels to ensure the best-quality finish. 2 halls housing approximately 50 trained technicians are employed for this process as it is an important process for quality finishing of any instrument.

T.C Department
Our T.C Department is installed with the best-quality imported machinery being manned by the exceptionally well-trained experts using the German Technology.

Coating Department
Our coating department is capable of providing Plasma Coating & Gold plated instruments as well as powder coated instruments depending upon the requirements of the instruments or the customer. All coating related raw materials are imported from European countries so that no compromise on quality can be made. Furthermore, each coating is inspected for quality before any instrument is passed on to the next department.

Passivization Department
Using the top-quality imported Chemicals in our Passivation Department we boil test and passivate each and every instrument for 24 hours before packing. If need arises, the instruments are re-passivated so as to eliminate any chances of rusting or corrosion during the life of the instrument. Our instruments are rust-free for life though we give guarantee for three years.

Sandblasting Department
For sandblasting our instruments, we use the machines as well as the best quality sandblasting material, which are operated by skilled & well trained operators.

Stamping/Etching
We use Laser-etching technology for all our products.

Merk Dental Instruments products

Orthodontics - Cutters

Merk Dental - 15 Degree Hard Wire Cutter