Exceleron Medical, Inc. products

UltraFlow takes advantage of the latest glass nanofiber technology and proprietary binders to offer the lowest flow resistance HEPA and ULPA glass filtration media on the market. Years of research have led to the development of ultra high efficiencies along with low pressure drops for the most demanding applications. Lower flow resistance means less wear on equipment such as air compressors for oxygen concentrators and ventilators. When it comes to breathing circuits, lower resistance means lower stress on patients. A sophisticated matrix of glass nanofibers produces a high surface area-to-volume ratio. This optimized matrix of fibers yields maximum air flow, efficiencies, as well as loading capacities.

Exceleron Medical manufactures a variety of nonwovens for a wide range of air filtration applications. Various thicknesses and colors are available. Typical applications include CPAP Machine OEMs.

Exceleron`s breathing circuit filters are manufactured with our advanced electrostatic filtration media and crystal clear plastic resin. ISO standard 22 mm ID x 15 mm ID/22 mm OD fittings. Bacterial efficiency 99.999+%; viral efficiency 99.99+% Dead space is 42 ml_ Flow resistance approximately 1.5 cm H20 at 60 Ipm.

Exceleron Medical manufactures custom medical filters to the specifications of our OEM`s. Advanced testing equipment allows us to test for flow rates, pressure drop, filtration efficiencies and even chemical compatibilities. Our manufacturing technologies include robotic automated processes, spin welding, sonic welding, high speed die cutting using rotary die equipment, laser welding, laminating and pleating. Inquire now about our custom capabilities for your specific application.

Blood and Fluid Warming    Exceleron medical is an advanced plastic injection molding operation located in the heart of St. Paul, Minneapolis Minnesota. With our advanced medical injection molding technologies, we are able to hold extremely tight tolerances using electric, servo driven horizontal as well as vertical injection mold presses. We specialize in tight tolerances, quick turns and excellent customer service. Medical injection molding - Exceleron Medical offers injection molding services to medical device companies. Exceleron Medical is ISO 13485:2016 certified as a filtration manufacturer and our molding machines operate under the same ISO quality system in order to provide each customer with exceptional quality control from batch to batch, while ensuring the best customer service and deliveries.

N95 Mask material should consist of polypropylene spun bond materials up and downstream of a polypropylene meltblown membrane. The spun bond materials provide support and comfort, while the PP meltblown membrane provides particle efficiencies >95% @ 0.3 um and 99% efficiencies on bactertia (BFE). The particle efficiencies are typically abbreviated PFE. High quality N95 mask material should be NIOSH certified for BFE and PFE, flame retardency and fluid repellency. The FDA requires additional testing including biocompatibility.

N95 Polypropylene Meltblown materials and membranes are the heart of the N95 masks. The meltblown can be referred to as a membrane. The PP meltblown material provides particle efficiencies (PFE) of >95% @ 0.3 um and bacterial efficiencies (BFE) of 99%.

N95 Respirator masks achieve particle Effciciens of >95% @ 0.3 um and 99% on bacteria (BFE). Our N95 Masks are manufactured with 100% biocompatible polypropylene meltblowns and spun bonds and are manufactured with 100% American made materials.

CPAP filters are one of our staple technologies. Drawing upon our advanced ElectroMed electrostatic charged filter media, we have developed some of the most high performing CPAP filters in the industry. We have tested our filters for flow rates and efficiencies against the OEM`s and the test results demonstrate that our filters meet or exceed OEM performance specifications. In addition to the ultrafine filters utilizing advanced fiber technology, we have also developed foam and fibrous pollen filters for every CPAP machine on the market.

Exceleron Medical offers CPAP tubing in a variety of lengths ranging from 18" to 10` long. The ergonomic cuffs are designed so that the user can easily install and remove CPAP tubing with ease. Durable, flexible construction eliminates kinking and extends the life of the CPAP tubing.