
Rota Verpackungstechnik GmbH & Co.KG applications
ROTA xfillR aseptic filling system is the perfect fit for processing the smallest batches in research and development as well as in the production of batches for clinical trials in the pharmaceutical and biotech industry. Filling different containers with just one extremely compact machine means not only time and cost savings, but also an investment in flexibility and thus lasting independence.
Effective and gentle washing: inside and outside. Before sterilization and depyrogenation, the inside of open containers must be washed if they are to be sterilely filled and sealed. Already in this first process step - washing inside as well as outside - high technology and know-how pay off. Washing machines from ROTA guarantee effective and gentle washing of ampoules, vials and bottles. For safety and protection: cleaning and decontamination on the outside. An external cleaning and drying machine from ROTA also ensures the necessary safety at the end of the processing cycle. Vials and bottles are efficiently decontaminated from possible toxic deposits with the ROTA external cleaning machine, protecting operators, users and the environment.
The filling and closing of a wide variety of objects can only take place under optimal, sterile conditions. To ensure a high level of safety and reliability, the right technical solution and decades of experience are required. ROTA offers the suitable filling concept for any liquids with high reproducibility and maximum precision. ROTA seal-less rotary piston pumps guarantee high filling accuracy in continuous operation, without readjustment. Easy handling facilitates cleaning and sterilization of the filling system, whether manually or in automatic CIP/SIP processes. Peristaltic pumps are characterized by their flexibility and "single-use" concept.
ROTA labeling machines for self-adhesive labels meet all the requirements of the pharmaceutical industry for product labeling in the most ideal way. And they do so with extreme precision at high performance levels. Compact design, precise label handling and state-of-the-art electronic controls and monitoring ensure this. Several machine models for cylindrical objects as well as versions only for syringes (including insertion of plunger rods, assembly of back-stops) ensure flexible adaptation to your desired requirements and required outputs.
The production of large quantities with the resulting complex requirements calls for automated process concepts. To achieve this, the machines for the essential process steps of washing, sterilizing, filling and closing are combined into one line. This creates a completely customer-centric line concept based on existing and proven technology. Automation of the filling process from washing to closing or even external cleaning leads to essential process reliability, with high transport capacities going hand in hand with low manufacturing costs.
In addition to lines for vials/bottles and ampoules, ROTA`s product portfolio also includes combined lines for both containers.