Oxymat Medical Oxygen

Highest level of international approvalOxymat Medical systems are designed and manufactured according to : • MDD(63/42EEC) Medical Devices Directive• US Pharmacopoeia• European Pharmacopoeia• ISO 10083Oxymat has long experience in design, engineering and delivery of hundreds of Oxygen systems all over the world, in accordance with international and national authorities. Oxymat operates a QA system in accordance with EN ISO 9001:2000 and is certified by Apragaz.• ISO 13485• ISO 14001Medical OxygenT: +45 48 79 78 11 F: +45 48 79 78 13W: www.oxymat.com M: sales@oxymat.comOxymat A/S (HQ)Fasanvej 18-20, 3200 Helsinge, DenmarkOxymat SlovakiaVadovce 87, SK 916 13 Vadovce, SlovakiaOxymat ChinaZhaofeng Road Huaqiao, BC Yatai Plaza, Kunshan, ChinaOxymat ColombiaCarrera 27a63b40, Barrio Quinta Mutis, Bogota, ColombiaOxymat GermanyArgelsrieder Feld 1c, 82234 Wessling, GermanyOxymat MexicoPaseo de san Martin # 116, Colonia mision de Guadalupe N.L.67117 Monterrey City, MexicoBringing Oxygen Generators to Your Medical CareOxymat at a glanceOxymat Medical Oxygen System: The wise choice – the safe sourceThe global demand for Oxygen generators in the medical field is growing rapidly and to us, this is a great challenge We can provide the state-of-the-art Oxygen supply you need meet your day-to-day requirements and demands.An Oxymat Medical Oxygen System is the wise and safe choice when choosing your oxygen supply. In close corporation with our increasing number of medical customers, we have designed and developed a product line specifically for the medical application.We offer a modular design, which is easily installed with any existing oxygen supply, it be cylinders, cryogenic or other PSA systems. Our highly advanced central control system carefully operates the system making sure your desired oxygen quantity and quality is supplied always.Further features include:Salient features:• Full independency• Full automation• 24/7 – 365 days operation• Full compliance with European Pharmacopoeia and ISO 10083 • Full compliance with MDD (Medical Device Directive), PED (Pressure Equipment Directive) and CE medical certificationOur extensive standard product range includes models supplying from 0,7 to 484.8 m3/h.Salient features:• Low energy consumption (1,0 kW/m3)• Low CO2 emission• Heavy duty construction designed for rough conditions• High quality & durable components• Container installed systems• Frame-built design• Trouble-free installation• High quality Touch Screen Control Unit• Remote Control AccessFurthermore, our highly advanced three-column PSA system provides up to 1000 m3 and 10 bar outlet pressure in one single production stageEuropean Pharmacopoeia, edition 7th, 2011“Oxygen definition: 90 – 96 % concentration in volume. The reminder mainly is consisting of argon and nitrogen.”Oxymat Medical Oxygen Generating Systems are designed to thoroughly meet this requirement even before this definition came in force in April 2011.Our customers are talkingHospitals„After installing a PSA generator on site in 2005, Hospital Samaritana, Bogota reduced their average monthly cost on liquid oxygen supply by 50%.“Christian HansenProject Manager, Chaher Ltda.Veterinary Clinics„Oxymat oxygen generator saves time and money, but most importantly it makes our hospital independent of suppliers and it helps protecting our environment.“Prof. dr. Janoš Butinar, dr. vet. medAnimal Hospital Postojna, SloveniaHyperbaric chambers„We have invested into oxygen generator to cut cost of oxygen. We have used gas cylinders with monthly spending around 2500 EUR, where 70% went only to services like transportation, handling and bottle rental. A part from that 20% VAT is another cost for us. The investment paid of in 6 months time. The generator is working well, so as service from Oxymat was good.“Giovanni Elia, O.T.I.P.Instituto di Medicina IperbaricaOxymat is a Denmark based company specialized in designing and manufacturing on-site Oxygen and Nitrogen solutions, using Pressure Swing Adsorption (PSA) Technology. We have been designing, engineering and manufacturing Oxygen generator systems since 1978 and nitrogen systems since 2001. We posses first hand knowledge of the market, development, demands and possibilities the PSA technology holds. It is our mission to be your preferred innovative, dynamic and environmentally responsible supplier of on-site oxygen and nitrogen solutions worldwide.Our team of more than 70 skilled and dedicated employees is based in 6 different locations:• Denmark: Administration,, Sales and Service• Slovakia: Administration, Production, R&D, Project management, Sales and Service• China: Administration, Sales and Service• Colombia: Sales and Service• Germany: Sales & Service• Mexico: Sales & Service With more than 20 engineers (project managers, 3D CAD designers, automation engineers and experienced sales engineers) making sure we offer the right solution for any demand. Through an ever ongoing process we are always focused on developing Oxymat to be cost-effective and ahead of the competition in terms of quality, performance and price. This strategy has made it possible to grow to the size and position Oxymat has in the market today. Our 2013 turnover was 16,3 mil. € and our product range is the most energy efficient in the market and even at a competitive price.Our team of specialists will always be able to serve any demand. From our extensive standard industrial or marine programme to highly specialized turnkey projects, Oxymat will provide the quality solution. We offer a wide range of standardized control systems, and remote access and can offer to taylor made automation solutions according to your requirement.It is our priority to always deliver high quality products and services. Oxymat holds all relevant approvals for serving the numerous applications we supply.• ISO 9001• ISO 13485• ISO 14001• PED 97/23/EC Module B+D• MDD 93/42/EEC (Medical Device Directive)MARINE Class societies - we can deliver according to the rules of:• American Bureau of shipping• Bureau Veritas• Det Norske Veritas• Germanischer Lloyd• Lloyd’s Register• Nippon Kaiji Kyokai• RINAConceptCompressorincreases air to required level of pressureDryerremoves moisture from air (air humidity) by coolingCoal toweradsorbs harmful organic impurities such as oil vapours and hydrocarbon compoundsAir tankaccumulates necessary volume of air for PSA generatorZeolitefilling with it`s ion-exchange beds traps nitrogen molecules and allows oxygen molecules to stream throughHigh Purity Oxygen flows from PSA generator to product tank and is ready for use3D Scheme of Oxygen Generating System according to ISO 10083This system has 3 sources of Oxygen: primary oxygen generating line, secondary oxygen generating line and the third source is the cylinder backup. The control system will automatically change over from primary source to secondary or reserve source if malfunctioning occurs.Technical FeaturesDistribution Panel • Main control panel for all incoming and outgoing oxygen pipelines.• By measuring the oxygen consumption in the hospital, the control system automatically starts up/shuts down the adequate number of plants — hence only the required amount of oxygen is produced.• A high-performance PLC is controlling the full line, from air supply to oxygen generators, backup systems and high pressure filling systems.• 7” Touch screen unit for control and monitoring of the generator system.• Features include:§ Oxygen purity and pressure analyzer§ Easy access to all values in the system.§ Carbon dioxide/carbon monoxide analyzers.§ Data logging with battery back-up, for continuous logging of data even in case of power failure.§ Ethernet connection to main central control system.§ Alarm management and password controlled access for different levels of the program.• Easy visibility of valve status of all in and out going lines.• Possibility to lock each valve for safety, in case of maintenance of one of the lines.Frame-built Generator Module • Small footprint and high energy efficiency.• Main components: inlet air filtration, air tank, oxygen generator, oxygen purity analyzer, product tank and gas filtration.• All connections are located on the back of the unit ensuring trouble free installation .• Connections: compressed air inlet, condensed drain water out, exhaust outlet through a silencer and oxygen outlet. • The compressed inlet air is treated before entering the oxygen generator:Two filters eliminate particles down to 0,01 micron and a high-capacity active carbon filter removes oil vapours from the air.Also the produced gas is let through a carbon filter before en-tering the process. • Front cover for easy manually supervision of unit pressures.Frame-built Generator Module • The oxygen generator is fully automatic controlled by a PLC unit. An oxygen analyzer is installed in the below control box.Build-in calibration valves and quick connectors for calibration gas ensures easy access for calibration.Technical Features• The connectors for high pressure Oxygen cylinders can be supplied for all given connection standards.• All constructed in heavy brass and a piece of cooling pipe that will secure the filling hose in case of extensive heat from an adia-batic compression situation.• In case of residual valves or valves with non-return function we also supply the filling connection with release pin for the given valve system.• Bundle for backup installations or internal use.• The bundle can be connected to the backup filling system and will work as a high capacity source of Oxygen supply.• Bundles can be produced in any size and pressure according to the capacity requirements.• Compared to the use of separate high pressure cylinders, the bundle has a very small footprint and do not require any heavy handling as it is solely transported by forklift truck or pallet lifter.Backup and High Pressure Filling System • In the event of high consumption of oxygen the system will activate the backup sources.The backup is a fully mechanical controlled device that will supply oxygen to the hospital even in case of main power failure.Several sources are available for backup. As standard the back-up system comes either with one or two sources.In a one source system the back is controlled by a pressure reduction station, and in case of 2 backup sources the supply is controlled by a changeover pressure reduction.• To fill high pressure cylinders (5—50L) and bundles for backup or the system is equipped with an oxygen reciprocating com-pressor.When the consumption of oxygen is low, for instance during night time, the compressor automatically starts the filling pro-cess.The oxygen compressor is absolutely oil free, which ensures that no traces of oil are carried over to the cylinders.The compressor system is available in various capacities.• Rack for filling of small cylinders for internal use in Hospitals or used for homecare filling and rescue services.• Normal cylinder size would be from 1 to 4 liters cylinders.Backup and high pressure filling system • For further removal of any residual gas and moisture in the cylinders before the filling process we can supply a vacuum system equipped for Oxygen service.• The vacuum sequences run automatically and are controlled by the vacuum measurement both at the high pressure filling rack and by special vacuum sensors in the vacuum line.• One or several vacuum sequences are available. This system will fully comply with the European GMP Annex 6: Manufacture of medical gases.• It is possible to run an automatic rinsing/purging sequence of the cylinders before filling operation.• The sequence will purge the cylinders with pure gas one or several times according to the program settings.• The purging operation is controlled by inlet and outlet valves and the corresponding pressure measurement on the filling rack.• This rinsing program will remove the residual gas in the cylinders prior to filling.• Filling pressure is normally having a reference to a given temperature. • During filling , the cylinder temperature will vary during the day. • To compensate for the impact this will have on the cylinder pressure , the filling system is designed with infrared tempera-ture measurement on the cylinders. • The final filling pressure can then be adjusted to 200 bar at 15°C regardless the ambient conditions. • All types of cylinder connections are available.• For Yoke type cylinder valve (pin-Index) quick acting devices or manually connectors can be supplied.• For threaded cylinder valve connections we can supply all stand-ards both with internal and external thread and with residual valve release pin.• All connectors are constructed in heavy brass for many years of daily operation.DistributorsNitrogen PlantsOxygen PlantsWe know that service plays a key role to PSA generator systems, from project start-up to evaluation, and throughout the life-span of the generator system. Once installed our customers rightly expect the generator operate flawlessly and we know that any unforeseen problems can have an immediate and major impact to running any business, whether it is fish farm, an oil tanker or a medical facility. Our highly educated specialist can travel worldwide at short notice. At headquarters in Denmark and branches in Slovakia and China they have a call centre with technically trained staff on duty 24 hours a day. In addition to our call centre, we have a global network of skilled partners and distributors, who are always at your service, whether your demand is finding an answer to a simple question or helping you, solve a complex issue. Our customers are always our top priority.Our extensive spare part program ensures day-to-day delivery of high quality original spare parts throughout the lifetime of your plant.Service agreementsOxymat Service Agreements are the easiest and best way to ensure you keep the system in perfect working condition. This way, you make sure you will always have the unique performance and reliability that comes with every Oxymat system.The sky is the limit when it comes to the type of industry Oxymat PSA generators serve.While the bulk of our generators are used in marine and offshore, medical and aquaculture, we also serve many other interesting sectors.Oxygen generators, for instance, are used in areas ranging from glass work, mining and ozone production to steel and metal cutting and waste water treatment. The range of use for nitrogen generators is just as wide ranging from petro-chemical and oil industry to electronics and food and beverage.Oxymat products can be found in all corners of the world, from Asia, Africa and Australia to South America and Europe.We embrace new challenges and out-of-the-box solutions are designed and developed to serve any need. Through the years this approach has resulted in state-of-the-art solutions ranging from field hospital filling stations for NATO and Swedish Nuclear power stations to gold mines in Sahara and hospitals in Greenland.European Pharmacopoeia, edition 7th, 2011Oxygen definition: 90 – 96 % concentration in volume. The reminder mainly is consisting of argon and nitrogen. Oxymat medical oxygen generating systems are designed to thoroughly meet this requirement even before this definition came in force in April 2011. Our generators are very easy to operate and require very little maintenance and service. Oxymat uses only high quality components and our systems are designed for 24 hours, 365 days a year operation. An Oxygen generator combined with cylinder backup gives the highest level of safety. In comparison with cylinders it gives overall cost reduction up to 80%. The average oxygen production cost is 1.0 – 1.2 kWh per cubic meter of oxygen.Quality assuranceQuality assurance is of course pivotal when working in the medical feld. Our oxygen generators are produced in accor-dance with the Medical Device Directive (MDD) and the Pressure Equipment Directive (PED). Our generators are CE medically marked and also comply with European Pharmaco-poeia and ISO 10083.Oxymat quality systemOxymat quality system is ISO 9001:2000 and ISO 13485:2003 certifed by Notifed Body Apragaz specialized in quality assurance in connection with gas. Quality assurance begins as early as project initiation. All the way from understan-ding exact system requirements, using the very best quality products, to testing the fnal generator, providing quality cer-tifcates and medical upgrades as and when needed. Before each generator leaves our production facility, a fnal test is performed where we measure O2, CO, CO2, dew point and hydro-carbons level in the product gas. An output from this test is documented in a test report which follows the plant to the end user. Medical upgradeMedical upgrade is the diference between generator for industrial and medical use. Medical upgrade consists of additional air and product fltration. In case a screw compressor is used, air supply has to be supplemented with “coal tower” activated carbon flter to remove the oil carry over from compressor. The coal tower has an oil indicator and is followed by dust flter for particle removal (position 4 in 3D scheme). Product gas from bufer tank is fltered by bacterial sterile flter and active coal flter before it is deliverer to point of use (position 8 in 3D scheme).6 7 8 9 10 113D Scheme of Oxygen generating system according to ISO 10083This system has 3 sources of Oxygen. Primary oxygen generating line, Secondary oxygen generating line and the third source is the cylinder backup. The control system will automatically change over from primary source to secondary or reserve source if malfunctioning occurs. 1. Air compressor 2. Refrigeration/adsorption dryer 3. Filter package (prefilter & micron filter) 4. Coal tower (activated carbon tower & dust filter) 5. Air tank 6. PSA generator 7. Product tank 8. Bacterial/sterile filter & active coal filter 9. Oxygen pressure reduction box 10. Oxygen high pressure compressor 11. Filling ramp (Backup)3 4 51 2