Scarab Genomics, LLC

C-FlowContinuous Fermentation Technology

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Our patented C-Flow™ continuous fermentation process is designed to produce large quantities of biopharmaceuticals with small scale inexpensive equipment, saving dramatically on costs. The C-Flow™ process was developed using Clean Genome® E. coli strains expressing recombinant CRM197, a carrier protein used to enhance the immunogenicity of poorly immunogenic carbohydrates in conjugated vaccines.

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  • Compatible with continuous manufacturing.
  • Small scale equipment – 10-liter fermenters can produce up to kilogram quantities: 1-liter fermenters may suffice for personalized medicine.
  • Fast process development.
  • Uses fully defined minimal medium.
  • Continuous manufacturing is the future gold standard of biopharmaceuticals production (Find out more from the FDA)
  • Production facility accommodated in as little as 200 square feet.
  • Correspondingly smaller scale purification equipment required.
  • Multiple process variables can be tested in series in a single run.
  • Limited scale-up required.
  • Faster time to market.
  • Reproducible production process, purification simplified.

Production levels of CRM197 using Clean Genome® E.coli host versus other traditional production hosts

  • C-Flow™ with Clean Genome® E. coli ferments indefinitely, maintaining high levels of protein production
  • Traditional strains used in fed-batch fermentation support C-Flow™ protein production for only 1-2 days

Consistent production levels of CRM197 in C-Flow™ over a range of  process run times

Reproducible production facilitates predictable results

Continuous fermentations of up to 65 days have been achieved

  • Longer runs are more beneficial than a fed-batch approach which uses a single production run in very large vessels (> 1,000 litres) over several days