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Everywave - Model BOND:WAVE - Convenient, Customizable Ultrasonic Welding System
The BOND:WAVE is an ultrasonic welding system engineered for expedited and efficient fusion of plastic and synthetic fabric components. Utilizing ultrasonic energy, this system transmits vibrations through a sonotrode to plastic elements. The frictional heat generated at the joint causes the surfaces to fuse, forming a durable bond once cooled and solidified. Distinguished by its rapid processing speed, often completed in mere tenths of a second, the BOND:WAVE is particularly suited for sectors requiring high output volumes. These include automotive, packaging, hygiene, medicinal, toy manufacturing, filtration, and electrotechnical sectors. The system's adaptability and customization cater to various industrial demands, ensuring compatibility and meeting specific technical requirements. Suitable for operations where efficiency and high throughput are paramount, Everywave's ultrasonic welding solution underscores its commitment to advancing industrial applications.
BOND:WAVE is a quick, convenient, customizable ultrasonic welding system for plastic and synthetic fabrics.
In ultrasonic welding, the vibrating ultrasonic energy generated by the sonotrode is transmitted to the plastic elements to be welded, generating fusion between the surfaces under pressure due to the frictional heat. The molecular bond between the parts, once solidified, ensures a strong and stable joint over time. Given the high speed of the process (a few tenths of a second), this technology is widely used where volumes are substantial, such as in the automotive sector, in the packaging sector, in the hygiene sector, in medicinal products, in the toy, filter and electrotechnical sector.
Compatibility and technical requirements
The welding system is powered and managed by Unitech Generator TiTAK03 WELD, which can be controlled by a PLC with a multifunction I/O Ethernet Modbus TCP/IP remote connection (with Industry 4.0 standards).
- All ultrasound systems are completely designed using FEM analysis, to achieve maximum power, efficiency, reliability and high-quality welding results;
- Vibrations on the converter housing are eliminated with the innovative “Wave-Stop” suspension;
- Complete remote control and electrical parameter programming of the system are available for setting the welding cycle and automated operations;
- Various types of standard sonotrodes are available; special shapes can be designed upon the customer’s request.
- BOND:WAVE
- Remote assistance
- Automatic operating programs
- S.I.A. control system (Smart Impedance Analyzer)
- Standard 25-pole Multifunction I/0 remote control
- Ethernet Modbus TCP—IP interconnection and management through IP address (Industry 4.0 standards)
- Power/Energy control: complete control of welding power and energy cycle
- User interface on the network