Diamond America

Diamond AmericaSilicone Extrusion Equipment

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Diamond America specializes in designing and manufacturing custom silicone extrusion equipment tailored to diverse product requirements. Silicone, being a polymer comprised of silicon and oxygen atoms, possesses rubber-like properties, making it versatile for various applications. Due to its malleability, flexibility, and resistance to temperature, silicone is ideal for products used in medical and industrial settings. During extrusion, careful selection of silicone gum stock is critical, as its varying grades impact the final product's properties. The extrusion process often involves co-extrusion with other materials to enhance product functionality, necessitating custom die designs. High precision in process control is essential to meet specified product dimensions and critical properties. Silicone extrusion yields a wide array of products including cookware, utensils, filters, gaskets, insulation, and medical implants, demonstrating its comprehensive applicability in different fields.
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Silicones, or polysiloxanes, are plastic polymers made up of silicon and oxygen atoms, however, due to their rubber-like properties they are often considered more as a synthetic rubber.

Silicones can be formed into many different products since, like plastics, they are very flexible and malleable. They are also extremely temperature resistant and gas permeable. Since silicones do not react with most materials this makes silicone rubber extrusions extremely useful for medical and industrial applications.

 

The raw material loaded into a silicone extruder machine is silicone gum stock, which varies greatly in grade and requires careful selection to achieve the desired final end product properties.

Silicones are often extruded in conjunction with other materials, for enhanced product functionality, for example as a co-extrusion or with a substrate for reinforcement purposes, where custom die design may be required.

High levels of process control are necessary in the silicone extrusion process to ensure that the required critical properties and dimensions are achieved.

 

The extensive range of items produced by the silicone extrusion process includes: