Intelligen

IntelligenModel SuperPro - Continuous Process Modeling Software for Biotech and Pharmaceutical Industries

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SuperPro Designer facilitates modeling, evaluation and optimization of integrated batch and continuous processes in a wide range of industries (Biotech, Pharmaceutical, Specialty Chemical, Food Processing, Consumer Goods, Metallurgical, Materials, Water Purification, Wastewater Treatment, Air Pollution Control, etc.). The combination of manufacturing and environmental operation models in the same tool enables users to concurrently design and optimize manufacturing and end-of-pipe treatment processes and practice pollution prevention and control. SuperPro Designer is shipped with more than sixty thorough examples covering a variety of industries and applications. For additional information on the tool, please visit the SuperPro Product Features page.

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Key Features of SuperPro Designer

  • Models for over 140 unit procedures / operations.
  • Rigorous reaction and VLE separation modules.
  • Material and energy balances.
  • Extensive chemical component and mixture database.
  • Extensive equipment and resource databases.
  • Equipment sizing and costing.
  • Thorough process economics.
  • Scheduling of batch operations.
  • Throughput Analysis and Debottlenecking.
  • Resource tracking (main and auxiliary equipment, utilities, raw materials, and labor) as a function of time.
  • EPA/MACT compliant emission calculations and reporting.
  • Environmental impact assessment.
  • Use SuperPro from VBA Scripts, or C# as a COM library to perform parametric sensitivity analysis and optimization.
  • PFD customization through addition of your own graphics and text.
  • Compatibility with a variety of graphics, spreadsheet, and word processing packages.
Unit Procedure Models in SuperPro Designer

Reaction
  • Well-Mixed Reactor
  • Batch/Continuous
  • Fermentor
  • Air-Lift Fermentor
  • Plug Flow Reactor
  • Equilibrium Reactor
  • Heat Sterilizer
  • Aeration Basin
  • Plug Flow Aeration Basin
  • Trickling Filter
  • Anoxic Reactor
  • Anaerobic Digester
  • Neutralizer
  • Wet Oxidation
  • Incinerator
  • UV Radiation
Phase Separation
  • Centrifugal Extractor
  • Differential Extractor
  • Mixer-Settler Extractor
  • Batch Extractor
  • Crystallizer
  • Short-Cut Distillation
  • Batch Distillation
  • Flash
  • Condenser
  • Absorber/Stripper
  • Adsorber
  • Decanter Tank
Homogenization
  • High Pressure Homogenizer
  • Bead Mill
  • Nano-Mill
Chromatography
  • Gel Filtration
  • Ion Exchange
  • Reverse Phase
  • Affinity
  • Expanded Bed Adsorption
Drying/Evaporation
  • Freeze Dryer
  • Tray Dryer
  • Fluid Bed Dryer
  • Rotary Dryer
  • Flash Evaporator
  • Rotary Evaporator
  • Sludge Dryer
Pressure Change
  • Pumps
  • Compressors
  • Fan/Blower
General Unit Operations

Generic Boxes for

  • Reaction and Separation
  • Flow Mixers/Splitters
  • Component Splitter
  • Heater/Cooler
  • Heat Exchanger
Product Formulation
  • Dryers & Granulator
  • Tablet Press
  • Tablet Coater
  • Fillers
  • Packaging Machines
Solid/Liquid Separation
  • Microfilter
  • Ultrafilter
  • Diafilter
  • Reverse Osmosis
  • Dead-End Filter
  • Basket Centrifuge
  • Nutsche Filter
  • Bowl Centrifuge
  • Disk-Stack Centrifuge
  • Decanter Centrifuge
  • Centritech Centrifuge
  • Hydrocyclone
  • Clarifier / Thickener
  • Flotation
  • Oil Separator
  • Plate & Frame Filter
  • Rotary Vacuum Filter
  • Granular Media Filter
  • Belt Filter
Solid/Gas Separation
  • Electrostatic Precipitator
  • Baghouse Filter
  • Gas Cyclone
  • Air Filter
Tanks
  • Various Storage Tanks
  • Various Blending Tanks
  • Equalization Tank
  • Junction Box