Komax AG

KomaxModel AIC -Adaptive Incision Control System

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The Adaptive Incision Control (AIC) system regulates the incision diameter during the production ensuring an optimized stripping process. It reduces setup time, eliminates scrap and downtime. The Adaptive Incision Control (AIC) system continuously compares the defined maximum incision notch depth with the actual cut on the wire. It automatically adjusts the incision diameter and compensates for wire tolerances. Wire ends exceeding the permissible notch depth are reliably detected and sorted out. The standard operating range covers cross sections from 0.13 to 6 mm². Full or partial stripping of any wire length is possible. AIC minimizes the need for manual adjustments and requires only minimal setup. This ensures high-quality results while significantly reducing scrap and unplanned downtimes. The system is available on the Alpha 550 G2 platform and will be introduced to other ACD-compatible machines.

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AIC

Metric

  • Wire cross section min.: 0.13 mm²
  • Wire cross section max.: 6 mm²
  • Conductor material: Copper

Imperial

  • Wire cross section min.: AWG26
  • Wire cross section max.: AWG10
  • Conductor material: Copper

Set your desired incision notch depth in the setup process and the adaptive incsision control handles the rest in production. If needed system settings can be fine-tuned.

The AIC supports wire cross sections from 0.13 to 6 mm² and copper stranded wires – ready to meet the demands of miniaturized automotive and industrial wiring harnesses.

Automatic compensation of wire diameter tolerances results in significantly reduced scrap and less production stops, ensuring consistent quality from the first incision.

Minimal Operator Influence
The adaptive regulation of incision diameter with first-go quality requires only minimal setup time and shorter operator training for efficient, user-friendly wire processing.